Investigating the efficiency of gravity and flotation methods in the processing of medium-grain and high-sulfur coals of Parvadeh Coal Processing Plant of Tabas

Document Type : Research paper

Authors

1 Department of Mining Engineering, Isfahan University of technology, Isfahan, Iran

2 Department of Mining Engineering, Isfahan University of Technology, Isfahan , Iran

3 Department of Mining Engineering, Isfahan University of Technology, Isfahan, Iran

Abstract

In the Tabas coal processing plant,, particles smaller than 0.5 mm are treated by column flotation and those from 0.5 to 22.5 mm are treated by a heavy media cyclone. In order to investigate the effectiveness of gravity and flotation methods for medium grain size, ash and sulfur reduction experiments were performed on three coal samples from Madanjoo, Negin and Takht-Zeitoun mines. The results showed that despite the higher ash content in smaller fractions, the efficiency of the flotation process in materials with a size range higher than 0.3 mm is lower than that in the finer-grain sizes. The comparison of the results of gravity and flotation tests showed that the processing of the fraction with the medium grain size range by gravity method leads to an increase in yield, and a decrease in the ash content and a decrease in the sulfur content for all three coal samples. The monitoring of the heavy media cyclone in the plant also showed that the separation-error and cut-point for particles smaller than 1.4 mm is more than those for larger particles, Results showed that the gravity separation had a higher efficiency in treating particles larger than 0.3 mm in the flotation, which could be attributed to the relative floatability of pyrite and their relative floatability in the presence of diesel fuel, and it is suggested to wash particles with a size range of 0.3 to 1.4 mm by another gravity separation system such as TBS, spiral or a combination of them.

Keywords

Main Subjects


  1. Laskowski, J., Coal flotation and fine coal utilization. 2001: Elsevier.

 

  1. Drummond, R., Nicol, S. and A. Swanson, Teetered bed separators-the Australian experience. Journal of the Southern African Institute of Mining and Metallurgy, 2002. 102(7): p. 385-391.

 

  1. Shokri, B.J. and M.Z. Naghadehi, A case study of the modification potential of using spiral separators in the circuit of the Alborz-Sharghi coal processing plant (Iran). International Journal of Oil, Gas and Coal Technology, 2018. 18(1-2): p. 85-105.

 

  1. VAN HINSBERG, V.J., Wills' mineral processing technology: an introduction to the practical aspects of ore treatment and mineral recovery.(2008) 2008, Mineralogical Society of America.

 

  1. Cai, Y., et al., Flotation characteristics of oxidized coal slimes within low-rank metamorphic. Powder Technology, 2018. 340: p. 34-38.

 

  1. Sarikaya, M. and G. Özbayoǧlu, Flotation characteristics of oxidized coal. Fuel, 1995. 74(2): p. 291-294.

 

  1. Nayak, A., M. Jena, and N. Mandre, Application of enhanced gravity separators for fine particle processing: An overview. Journal of Sustainable Metallurgy, 2021. 7: p. 315-339.

 

  1. Napier-Munn, T., The dense medium cyclone–past, present and future. Minerals Engineering, 2018. 116: p. 107-113.

 

  1. Chu, K., et al., Modelling the multiphase flow in dense medium cyclones. The Journal of Computational Multiphase Flows, 2010. 2(4): p. 249-272.

 

  1. Glass, H., N. Minekus, and W. Dalmijn, Mechanics of coal spirals. Minerals engineering, 1999. 12(3): p. 271-280.

 

  1. Zhang, L., W. Liu, and Y. Zhang, Calculation of teeter bed height of teetered bed separator based on jet theory. Powder Technology, 2016. 295: p. 225-233.

 

  1. Bu, X., et al., Preliminary study on foreign slime for the gravity separation of coarse coal particles in a teeter bed separator. International Journal of Mineral Processing, 2017. 160: p. 76-80.

 

  1. Honaker, R., et al., Ultrafine coal cleaning using spiral concentrators. Minerals Engineering, 2007. 20(14): p. 1315-1319.

 

  1. Hacifazlioglu, H., Application of the modified water-only cyclone for cleaning fine coals in a Turkish washery, and comparison of its performance results with those of spiral and flotation. Fuel Processing Technology, 2012. 102: p. 11-17.
  2. Ma, G., et al., Comparative study of separation performance of a spiral and dense-medium cyclone on cleaning coal. International Journal of Coal Preparation and Utilization, 2021. 41(2): p. 108-116.

 

  1. Çerik, Ç. and V. Arslan, The modelling of fine coal beneficiation with a water-only cyclone. Gospodarka Surowcami Mineralnymi, 2022. 38.

 

  1. Bahrami, A. and E. Gülcan, Investigating the high ash lignite processing with teetered bed separator. International Journal of Coal Preparation and Utilization, 2019. 39(4): p. 169-182.

 

  1. Feng, L., et al., Study on key factors affecting separation performance of aerated fluidized bed. International Journal of Coal Preparation and Utilization, 2019.

 

  1. Zhang, X., Y. Tao, and F. Ma, Study on deashing and desulphurization of coal with heavy medium in enhanced gravity field. International Journal of Coal Preparation and Utilization, 2023. 43(3): p. 502-519.

 

  1. Rao, D.S., Minerals and coal process calculations. 2016: CRC Press.

 

  1. طرح پژوهشی "بررسی راهکارهای عملیاتی افزایش راندمان و ظرفیت در کارخانه فراوری زغالسنگ پروده طبس"، کارفرما: شرکت فرآوری زغالسنگ پروده طبس؛ مجری: دانشگاه صنعتی اصفهان (دکتر علی احمدی)،. 1398.

 

  1. ASTM D-4239, in Test Method for Sulfur in the Analysis Sample of Coal and Coke Using High-Temperature Tube Furnace Combustion.

 

  1. Rossi, G., The microbial desulfurization of coal. Geobiotechnology II, 2013: p. 147-167.

 

  1. Chou, C.-L., Sulfur in coals: A review of geochemistry and origins. International journal of coal geology, 2012. 100: p. 1-13.

 

  1. Briceno, A. and S. Chander, An electrochemical characterization of pyrites from coal and ore sources. International Journal of Mineral Processing, 1988. 24(1-2): p. 73-80.

 

  1. Rao, D.S. and T. Gouricharan, Coal processing and utilization. 2016: CRC Press/Taylor & Francis Group.